Electrical

Voltage Drop Calculator

Calculate voltage loss in electrical conductors to ensure circuit adequacy and safety compliance.

Voltage Drop

5.79V

✗ Exceeds 3%

Percent Drop4.8%
Voltage at Load114.2V
StatusHigh

Most electrical codes require voltage drop to remain under 3% on branch circuits and 5% combined with feeder circuits.

What is the Voltage Drop Calculator?

Voltage drop is the reduction in voltage as electricity travels through a wire, caused by the wire's resistance. High voltage drop reduces power available at the load (appliance or equipment), causing dimmer lights, weaker motors, and wasted energy. Codes like the NEC (National Electrical Code) mandate drop remain under 3% on branch circuits and 5% total across the entire run. This calculator applies Ohm's Law to predict drop before installation.

How it works

Enter system voltage, current in amperes, one-way wire length in feet, and select wire gauge. The calculator uses the formula Vdrop = 2 × length × current × R / 1000, then divides by voltage to express drop as a percentage and shows voltage reaching the load. Color-coded status indicates pass (under 3%) or fail.

Vdrop = (2 × L × I × R) / 1000 where L = one-way length (ft), I = current (A), R = resistance per 1000 ft (Ω)

The factor 2 accounts for current flowing down and returning through the neutral. Length is one-way distance from source to load. Resistance per 1000 feet varies by wire gauge (smaller AWG = larger wire = lower resistance). Divide by 1000 to convert the per-1000-ft rating to per-actual-length. The result is volts lost.

Examples

InputResultNotes
120V, 15A, 100ft, AWG 12Voltage drop: 5.79V (4.8% of 120V)Exceeds 3% code threshold; unacceptable for branch circuit. Upgrade to AWG 10 or shorten the run.
120V, 15A, 50ft, AWG 12Voltage drop: 1.93V (1.6% of 120V)Well within 3% limit; safe for residential branch circuits.
240V, 30A, 150ft, AWG 6Voltage drop: 4.41V (1.8% of 240V)Larger wire diameter AWG 6 keeps drop low even over longer runs typical in well systems and submersibles.

How to use the Voltage Drop Calculator

  1. Enter the system voltage (typically 120V, 240V, 277V, or 480V).
  2. Input current in amperes; use nameplate rating or calculated load.
  3. Measure or estimate one-way distance from breaker to load in feet.
  4. Select wire gauge from the dropdown; look up gauge on the cable or drawing.
  5. Review voltage drop percentage and voltage at load.
  6. If over 3%, move to a larger gauge or run shorter circuits and compare again.

Benefits

  • Prevents dimmer lights, slower motors, and overheating caused by excessive drop.
  • Ensures circuits comply with NEC and local electrical codes.
  • Guides wire gauge selection before purchasing materials and running conduit.
  • Saves time vs. manual Ohm's Law calculations and resistance lookup tables.
  • Free, instant, and works offline on any device.
  • Reduces risk of code violations and costly rework after inspection.

Tips & common mistakes

Common mistakes

  • Forgetting to double the length; calculation uses two-way current path (out and back).
  • Using total circuit distance instead of one-way from source to furthest load.
  • Confusing wire gauge with diameter; smaller AWG number = larger wire = lower resistance.
  • Ignoring temperature and insulation type, which affect actual wire resistance in the field.

Tips

  • For critical loads (medical equipment, data centers), aim for under 1% drop.
  • Small AWG numbers (like 2 or 6) are thicker wires with less resistance; large numbers (like 14) are thin and have high resistance.
  • Feeder circuits (from main panel to sub-panels) should stay under 2% to leave margin for branch circuits.
  • Use this calculator in the design phase; run scenarios with different gauges to find the sweet spot of safety and cost.

Frequently asked questions

What is voltage drop?

Voltage drop is the loss of electrical potential (measured in volts) as current flows through wire resistance. Long runs, high current, or thin wire cause larger drops. If 120V is supplied but 8V is lost in the wire, only 112V reaches the device.

Why is 3% the limit?

The NEC (National Electrical Code) adopted 3% for branch circuits and 5% combined to protect appliance motors and lighting. Below 3%, power delivered is nearly constant; above 3%, voltage-sensitive equipment like motors draw excess current to compensate, causing overheating and shortened lifespan.

What does one-way length mean?

One-way length is the distance from the breaker (or source) to the load (appliance). The formula multiplies by 2 because current travels down the hot wire and returns on the neutral, so total wire is 2 × one-way distance.

How do I know what wire gauge to use?

Start with current capacity (NEC Table 310); e.g. AWG 12 handles 20A. Then use this calculator to verify voltage drop. If drop exceeds 3%, step up to the next gauge (10, 8, 6, etc.) and recalculate.

Does wire temperature affect resistance?

Yes. Resistance increases ~0.4% per °C above 20°C. This calculator uses standard 20°C copper resistance; in hot conduit, actual drop may be slightly higher. For critical circuits, apply a safety factor.

Can I use this for 3-phase circuits?

No, this calculator is for single-phase (120/240V residential and light commercial). For 3-phase, the formula uses a different factor (~√3) and requires line-to-line voltage. Consult an electrician or 3-phase calculator.

Related tools

FreeToolz Editorial Team · Last reviewed July 2026

Reviewed for accuracy. Results are estimates for general information and are not professional (medical, financial or legal) advice.